What is Softshell Fabric?
Softshell is a synthetic fabric generally made from a blend of polyester, spandex, or nylon. It is lightweight, flexible, and breathable. The inner layer is typically soft and warm (often fleece), while the outer layer’s surface is designed to resist water and wind. This fabric is essentially the opposite of hardshell fabric. While hardshell is fully waterproof and windproof, it tends to be stiffer and less comfortable. The main feature of softshell fleece fabric is that, despite being lightweight, it allows the body to move freely and helps regulate body temperature. It is commonly used in outdoor activities, sports, and everyday clothing, especially jackets and pants. Rather than for harsh cold or rain, it is an ideal choice for mild weather conditions.
History of Softshell Fabric:
Softshell fabric is considered one of the modern technical fabrics that has completely transformed the concept of traditional outdoor clothing. Its history began in the late 1990s when the well-known company Polartec first introduced it. At that time, hardshell fabrics were used to protect against severe weather. Although waterproof, that fabric was very rigid, heavy, and uncomfortable. Polartec began working on a material that would not only protect against rain and wind but also not restrict physical movement. That was the moment softshell fabric came into being a material that is water repellent, wind resistant, lightweight, and also capable of wicking moisture away from the body.
How is Softshell Fabric Made?
Softshell fabric typically consists of two or three layers, such as:
1. Outer Layer: Made from flexible polyester or nylon, this layer is treated with a special Durable Water Repellent (DWR) coating. This prevents light rain or snow from penetrating
the fabric by causing water droplets to bead up on this surface. In some three-layer softshell fabrics, a thin membrane (optional middle layer) is applied, which helps block the wind
while allowing sweat to escape.
2. Inner Layer: The inner layer is usually made of a soft, brushed polyester or fleece, which helps retain heat and provides a soft feel to the body. That’s why products like softshell
pants, software jackets and softshell gloves offer a combination of comfort, protection, and durability.
Characteristics of Softshell Fabric:
1. Weather Resistance: The outer surface of softshell fabric is treated with a special coating called Durable Water Repellent (DWR), which prevents water from being absorbed. It is capable of resisting light rain, snow, and wind. Although softshell fabric is not completely waterproof, it is water-resistant, which makes it ideal for jackets, outdoor wear, hiking trousers, and cycling gear. Hence, it is suitable for light rain or drizzle.
2. Breathability: A major drawback of traditional hardshell fabrics was that they did not allow sweat to escape. However, softshell fabric is engineered in such a way that it allows moisture from the body to escape, keeping your body temperature moderate and dry. Wearing it makes the body feel warm and dry. This feature makes softshell jackets and sportswear for gym use highly preferred.
3. Mobility and Flexibility: Softshell fabric has a natural stretch, making it ideal for sports, exercise, and outdoor activities. Softshell fabric is generally made from stretch nylon or polyester in a 2-way or 4-way stretch, which makes it extremely flexible. This fabric adjusts with the movement of the body making it ideal for dynamic activities like rock climbing, trekking, cycling, and skiing.
4. Comfortable and Soft feel: The inner layer of softshell fabric is usually made of brushed polyester or microfleece, which feels very soft, warm, and comfortable on the skin. This feature also makes it popular for ladies softshell jackets, baby softshell suits, and casual wear.
5. Thermal Insulation: Softshell fabric provides a certain level of thermal protection, especially when the inner lining contains fleece. While it is not enough for extreme cold, it can keep you warm in mild to moderately cold weather. The fleece inner layer provides slight warmth, which is beneficial in chilly conditions.
6. Lightweight and Packable: This fabric is much lighter than heavy jackets or coats, making movement easier. It can be easily folded and packed into a small bag, which makes it a favorite choice for travelers and adventurers.
7. Durability: The fabric is usually abrasion-resistant, meaning it doesn’t tear or wear out easily. That’s why softshell is commonly used in military wear, workwear softshell jackets, and outdoor uniforms.
8. Modern Look: Softshell fabric also offers a stylish and modern appearance. Trendy and Elegant Jackets and pants made from slim-fit softshell fabric are not only functional but also visually stylish. That’s why today, the use of softshell is no longer limited to urban fashion—it has also found its place in sportswear and adventure wear.
9. The Rise in Popularity of Softshell Fabric: Thanks to its outstanding properties, softshell fabric is now extremely popular for softshell jackets, softshell trousers for hiking, and corporate outerwear. Initially, this fabric was used specifically for men’s and ladies’ softshell jackets, but its demand grew rapidly and it began to be included in garments such as softshell vests and softshell hiking trousers. It not only offers both fashion and function in one, but is also a material that fulfills all the needs of a modern consumer. The main reason behind the global popularity of softshell fabric is its unique multi functional features: comfort, protection, breathability, and flexibility—all in one. Today, it is the preferred choice for custom outdoor softshell jackets, especially for those who go on mountain adventures, travel in snowy or cold and dry regions.
10. A Wide range of Colors: We understand that colors bring life to your clothing. That’s why we maintain a wide stock of 15 to 20 different colors of softshell fabric in our warehouse at all times. These include traditional shades as well as modern and fashionable hues. You can choose any color that suits your preference and need. If you do not find your desired color in our current range, don’t worry—we also offer the facility to custom-make and dye fabric according to your specifications. Our expert dyeing team uses only high-quality dyes that are durable and retain their brightness even after washing, ensuring top-tier results on your chosen fabric.
Softshell Fabric Care and Instructions:
Washing Instructions: Wash the fabric with lukewarm water and a mild detergent. Avoid using harsh chemicals, as they can damage the fibers of the fabric. Unlike hard shell garments, softshell is easier to wash. However, if not cared for properly, its waterproofing capability can gradually diminish over time.
Drying Instructions: After washing, let the fabric air-dry naturally or use a dryer at a low temperature. Excessive heat can damage the waterproof coating of the fabric. Therefore, do not iron softshell fabric. If, for any reason, the waterproofing is affected, use a waterproof spray or special detergent from time to time to restore the fabric’s water-repellent properties.
Top 5 Softshell Producing Countries:
China: China is the world’s largest producer of softshell fabric. It leads globally in both the production and export of softshell. The coastal regions of China are particularly known as production hubs.
UnitedStates: The U.S. ranks second in softshell production, especially in southeastern states like Florida and Louisiana. U.S. exports play a significant role in the global softshell market.
Bangladesh: Bangladesh produces high-quality softshell at low cost. The country is well-known in the international market, especially for exports.
Vietnam: Vietnam specializes in producing technical outdoor fabrics, which are selected by international brands for performance wear.
Turkey: Turkey produces premium-quality softshell fabric, mainly for high-end fashion and sportswear.
India: India’s textile industry is rapidly growing, and it has become a major producer of softshell fabric. Production is mostly concentrated in coastal areas like Tamil Nadu and Kerala. India exports softshell to South Asia and Eastern countries.
Our Services at Ascension International:
At Ascension International, we specialize in crafting flawless garments using premium softshell fabrics, integrating the latest technology and creative designs to deliver unmatched quality. Our range includes outdoor activewear, sportswear, and everyday apparel—especially jackets, pants, and trousers. Our designs are both trendy and comfortable, aligned with modern fashion standards. The goal of our company is to consistently produce top-quality products and exceed customer expectations.We offer low minimum order quantities, competitive pricing, and a fast production process to meet the specific needs of your brand.Our mission is to provide fabrics that are not only high in quality but also durable and long lasting. So if you’re looking to source garments made from premium softshell fabric, experience your next order with Ascension International today!
FAQ's
Is softshell fabric waterproof?
Softshell fabric is water-repellent, meaning it can resist light rain. However, it is not fully waterproof and cannot withstand heavy rain or continuous exposure to water.
Are softshell jackets windproof?
Softshell generally offers partial protection against wind. However, in strong winds, a hardshell jacket performs better.
How should softshell jackets be washed?
Wash softshell jackets with cold water and a high-quality mild detergent. Avoid bleach and all fabric softeners or harsh chemicals. Machine washing is acceptable, but it’s better to keep the spin speed low. After washing, allow the jacket to air dry naturally.
Can softshell fabric develop pilling (small fiber balls)?
Yes, softshell fabric can develop pilling—small fiber balls forming on the surface—over time with wear and friction.
Yes, although softshell fabric is generally considered resistant to pilling, continuous friction, improper washing, or incorrect usage can still cause small fiber balls (pilling) to form over time. This is especially likely if the outer surface of the softshell is of lower quality or if it is frequently rubbed against the rough surface.
To avoid this issue, always handle the fabric gently, wash it with mild garments, and avoid direct sunlight or harsh machine drying. If pilling does occur, it can be carefully removed using a special fabric brush or fabric shaver designed for this purpose.
Are softshell jackets good for winter?
Softshell jackets are ideal for mild to moderately cold weather. For extremely cold conditions, it’s recommended to layer with an insulated jacket for better warmth.
Are softshell pants suitable for skiing?
Yes, softshell pants are great for skiing in light snow or moderate weather conditions. However, they do not offer complete protection in heavy snow or severe weather.
Do softshell jackets keep you warm?
Softshell jackets provide light to moderate warmth. As mentioned earlier, in extreme cold, additional insulated layers are necessary to stay warm.